Deep-learning-based inverse structural design of a battery-pack …

Berg et al. demonstrated the importance of cell cavity design by analyzing the vibration characteristics of eighteen different 18 ... The basic structure of a battery-pack system. Download: Download high-res image ... Effective weight-reduction-and crashworthiness-analysis of a vehicle''s battery-pack system via orthogonal experimental design ...

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(PDF) Mechanical Design of Battery Pack

This project offers a detailed overview of the process involved in designing a mechanical structure for an electric vehicle''s 18 kWh battery pack. The chosen ANR26650M1-B lithium iron...

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Design optimization of battery pack enclosure for electric vehicle

The methodology used for performing the design optimization of battery pack enclosure is shown in Figs. 2 and 3.The proposed methodology is a step-by-step procedure starting from the basic design in ANSYS to finite element analysis, development of empirical models and the multi-objective optimization for the selection of optimum design parameters …

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Mechanical Design and Packaging of Battery Packs for Electric Vehicles

The goal is to analyze the methods for defining the battery pack''s layout and structure using tools for modeling, simulations, life cycle analysis, optimization, and machine learning.

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Data simulation of the impact of ball strikes on the bottom of …

This article adopts the finite element analysis method to study the battery pack of electric vehicles, including the finite element model of the battery pack, dynamic state simulation, and bottom ball impact simulation [3] establishing a finite element model of the battery pack, stress and deformation in collisions can be simulated and predicted, thereby …

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Performance investigation of a liquid immersion cooling system …

Four kinds of battery pack structures are designed to evaluate the cooling performance of the proposed LIBCS, as seen in Fig. 2. The detailed design parameters are tabulated in Table 2. For case 1, there is no flow guide inside the battery pack, and the DF is in direct contact with the cells and flows out.

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Deep-learning-based inverse structural design of a battery-pack …

This work proposes an inverse prediction method for the BPS design for enhanced reliability. This method combines FEA historical data and a deep neural network …

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SIMULATION AND OPTIMIZATION OF A NEW ENERGY …

A battery pack structure model is imported into ANSYS for structural optimization under sharp acceleration, sharp turn and sharp deceleration turn conditions on the bumpy road. Based on …

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Optimization Analysis of Power Battery Pack Box Structure …

The structure is mainly composed of the power battery pack, driving motor, body-in-white, drive control system, thermal management auxiliary system, etc. The power battery pack is used as …

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A comprehensive analysis and experimental investigation for the …

Another successful CTP mode that omits the module is called ''Blade Battery'', proposed by BYD in March 2020 [13,14]. This battery pack consists of a unique dimensional cell (L × D × H = 905 × 13 ...

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Analysis of the structure arrangement on the thermal characteristics …

Figure 2 shows the structure of the battery thermal management system (BTMS). The cooling air enters from the middle of the battery pack and sent by the air outlets at both ends. The flow of air will take away the heat of the single battery, so that the temperature of the entire battery pack is maintained at a suitable working temperature, but the spacing …

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3. Finite element modeling of power battery pack

Compared with the design of traditional fuel vehicles, the design of electric vehicles has its uniqueness, consisting mainly in that the body design must be able to adapt to the new power system and its layout. Power battery pack is an important factor affecting the body design of electric vehicles. In order to study the modeling of power battery packs and its …

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Structural Analysis of Battery Pack Box for New Energy …

2. STRUCTURAL MODELING OF POWER BATTERY PACK FOR NEW ENERGY VEHICLES . 2.1 Analysis of battery structure and working principle . Power batteries are the main power …

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Design optimization of battery pack enclosure for …

The methodology used for performing the design optimization of battery pack enclosure is shown in Figs. 2 and 3.The proposed methodology is a step-by-step procedure starting from the basic design in ANSYS to finite …

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Crashworthiness Characteristics and Structural Optimization of …

Through analysis, initial plan''s section (on the left of Fig. 11) cannot transmit force to the seat beam very well, resulting in excessive force transmitted to the battery pack. The energy absorbing box shown on the right in Fig. 11 is designed to transmit the impact force to the seat beam, thus reduce the passing force of the battery pack so ...

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Dynamic and static analysis of the battery box structure of an …

work on the structural design and optimization of battery boxes, dynamic and static characteristics analysis, etc. Zhao, H.W [1] carried out topology optimization based on variable density method for

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Composite structure failure analysis post Lithium-Ion battery fire

The use of composite materials has expanded significantly in a variety of industries including aerospace and electric vehicles (EVs). Battery Electric Vehicles (BEVs) are becoming ever more popular and by far the most popular battery type used in BEVs is the lithium-ion battery (LIB) [1], [2].Every energy source has dangers associated with it and the most …

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Structural assessment of electric two-wheeler battery enclosure ...

In recent times, electric two-wheelers (ETWs) are changing the face of the global automotive market. This study focused on selecting the proper material and mechanical isolation gap to design a protective enclosure for the battery pack of ETW. The integration of the failure, modes, mechanism and effect analysis (FMMEA) method is utilized to develop the interface …

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Mechanical Properties and Optimization Analysis on Battery Box …

A honeycomb sandwich battery box composed of high-strength steel outer layer, sandwich aluminum alloy honeycomb and inner layer is proposed. Firstly, the expressions of platform stress, ultimate strain and equivalent elastic modulus of ''Y'' honeycomb cell are derived based on deformation mechanism and energy principle under quasi-static compression, and then the …

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(PDF) Finite element analysis considering packaging efficiency of ...

From the both results, i.e. geometric variation and mass variation of battery packs, it can be concluded that the energy absorption of the pack structures can be increased significantly by either altering the geometry of the pack structure or addition of mass of the pack structure, but another vital finding is that the mass variation in packs ...

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Optimization Analysis of Power Battery Pack Box Structure for …

This paper uses the finite element model analysis method of the whole vehicle to verify the mechanical properties of the foamed aluminum material through experiments, and …

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Dynamic and static analysis of the battery box structure of an …

At first, this paper establishes the three-dimensional entity model and finite element model, and the stress state of battery box under extreme conditions of steep turning …

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Performance reliability analysis and optimization of lithium-ion ...

There are many approaches being used to improve the reliability of lithium-ion battery packs (LIBPs). Among them, fault-tolerant technology based on redundant design is an effective method [4, 5].At the same time, redundant design is accompanied by changes in the structure and layout, which will affect the reliability of battery packs.

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Optimization of the Battery Pack Heat Dissipation Structure of a …

The development of a battery-type loader is an important research direction in the field of industrial mining equipment. In the energy system, the battery will inevitably encounter the problem of heat dissipation when using high-power electricity. In this study, we took the power battery pack of a 3 m3 battery-type underground loader as the research object. The influence …

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A review of electric vehicle technology: Architectures, battery ...

The battery pack sources the energy by plugging it into an AC/DC electrical power source through the charging port . An example is the Nissan Leaf EV, with a battery pack energy capacity of 62 kWh and gives a range of about 320 km . Significant disadvantages of BEVs are long charging time and range anxiety, described as the panic of the battery ...

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Random vibration fatigue analysis of a multi-material battery pack ...

where is the mass matrix, is the stiffness matrix, is the circular natural frequency and is the eigenvector, which represents the mode of vibration at the natural frequency, .The natural modes from equation serve as the basis of a linear combination for constructing the dynamic response of the structure is noted that a more accurate result is expected from the …

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Topology optimization design and numerical analysis on cold …

In the end, TCPs are compared with RCP and SCP in terms of cooling performance and flow characteristics by numerical analysis in a battery pack model. The paper is organized as follows. Section 2 presents the topology optimization geometric model, the theory, and the results of the topology optimization design of the cold plate.

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Optimization of the Battery Pack Heat Dissipation …

Battery pack heat dissipation structure: (a) battery pack location (b) battery pack internal structure. Schematic diagram of the battery pack grid. (a) Histogram of grid determinant.

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Optimization and Structural Analysis of Automotive …

1 · Since the focus of this paper is on the lightweight design of the battery pack structure, the design and analysis focus on the analysis of the main load structural components—the upper cover, the lower box, and the battery pack …

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Rigid structural battery: Progress and outlook

If a dual-function "rigid structural battery" could be developed—possessing both energy storage capabilities and structural characteristics—it would effectively merge energy storage units with structural components [30, 31]. This interconnected system, managed via a network, aims to establish an efficient, secure, and reliable ...

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Analysis of the structure arrangement on the thermal …

perature in the battery pack to be inconsistent, and ultimately affect the life of the power battery.13-15 Received: 24 December 2019 | Revised: 15 May 2020 | Accepted: 8 June 2020 DOI: 10.1002/ese3.777 RESEARCH ARTICLE Analysis of the structure arrangement on the thermal characteristics of Li-ion battery pack in thermoelectric generator

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3. Finite element modeling of power battery pack

Power battery pack is an important factor affecting the body design of electric vehicles. In order to study the modeling of power battery packs and its impact on body performance, it was proposed to use the finite element …

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Structural batteries: Advances, challenges and perspectives

The battery pack acts as a body structure, that links the front and rear underbody parts of the EV due to its improved mechanical properties by implementing 4680-type cylindrical battery cells into a lightweight polyurethane (PU) honeycomb design, which is encapsulated between aluminum and steel face sheets, enabling the transfer of shear ...

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Battery Pack and Underbody: Integration in the Structure Design …

The evolution toward electric vehicle nowadays appears to be the main stream in the automotive and transportation industry. In this paper, our attention is focused on the architectural modifications that should be introduced into the car body to give a proper location to the battery pack. The required battery pack is a big, heavy, and expensive component to be …

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Analysis of the structure arrangement on the thermal …

battery, so that the temperature of the entire battery pack is maintained at a suitable working temperature, but the spacing between the individual batteries will affect the wind speed

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Structural design and optimization of air-cooled thermal …

Through the above battery pack structure impact degree test, ... Schematic diagram of the range analysis process. ... From the test results, it can be seen that the working characteristics of the battery cooling system vary greatly under different structural parameters. The test data were analyzed by the method of range.

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Optimization of the Battery Pack Heat Dissipation Structure …

The ICEM software was used to grid the battery pack structure. As the battery pack and the air inlet and outlet are rectangular structures, an unstructured grid dominated by a hexagonal grid was used for partitioning. At the end of the delineation, the number of grid sections reached 1,538,146; the results of the grid delineation are shown in ...

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Crashworthiness Evaluation of Electric Vehicle Battery Packs …

The battery pack system is crucial to safeguard battery units during any collision. The crashworthiness of battery packs could be improved with the incorporation of honeycomb structures.

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Finite Element Analysis of Power Battery Box Chassis of Electric …

Li et al. displayed the standard power battery box of aluminium alloy material for electric bus is consider to ponder mechanical characteristics like deformation and frequency by the finite ...

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