Laser-induced thermal runaway dynamics of cylindrical lithium-ion battery

Laser is a precise, remote, and non-invasive heating method that can initiate thermal runaway of lithium-ion batteries in safety tests. This study systemically explores the thermal runaway of cylindrical cells induced by constant laser irradiation up to 20 W and 1.6 MW m within a 4-mm diameter spot. Results indicate that thermal runaway intensity is …

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Process strategies for laser cutting of electrodes in lithium-ion ...

The growing competition in electric mobility is leading to an increased demand for inexpensive, high-performance lithium-ion batteries. In order to meet both objectives, optimization of the entire production chain is indispensable.

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Triggering Li-ion Battery Cells with Laser Radiation | T2 Portal

This technology is based upon a 120-watt IR laser is coupled to a fiber optic cable that is routed from the output of the laser into a series of focusing optics which directs energy onto a battery cell mounted to a test stand. When activated, heat from the laser penetrates the metal housing, heating the internals of the cell.

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Recent progress in laser texturing of battery materials: a review of ...

Download figure: Standard image High-resolution image The conventional anode is made of graphite and can store up to one lithium atom per six carbon atoms (LiC 6) and is intercalated in between the respective graphene layers.To avoid lithium plating, the absolute capacity of the anode side is slightly oversized, which is indicated by a cell …

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More flexible battery design with ultrafast laser ablation

The ultrashort pulse (USP) laser has been known to shine whenever highly sensitive material needs to be machined quickly yet gently. The Fraunhofer Institute for Laser Technology ILT has investigated one such application that certainly looks to have a bright future: The Aachen-based researchers developed a quick, reliable and nondestructive …

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Current advances on laser drying of electrodes for lithium-ion …

Battery Production: Laser Light instead of Oven-Drying and Vacuum Technology: Fraunhofer Institutes demonstrate how laser technology can be used to …

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Enriching solid-state batteries

MIT engineers led by Jennifer Rupp have developed a pulsed laser deposition technique to make thinner lithium electrolytes using less heat, promising faster charging and potentially higher-voltage solid-state lithium ion batteries. ... Researchers at MIT have come up with a new pulsed laser deposition technique to make thinner lithium ...

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Review of the structure and performance of through-holed anodes …

Lithium-ion batteries (LIBs) have increased the convenience of our daily lives as power sources for mobile devices [1, 2] and have established the world of electrically powered vehicles [3, 4].LIBs are chemical devices in which chemical energy is converted to electrical energy in the discharging process and electrical energy is …

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Cathode healing methods for recycling of lithium-ion batteries

1. Introduction. Lithium-ion batteries provide power for applications from electric vehicles (EVs) to energy storage systems to smart phones. The industry is expected to grow to $98 billion worldwide by 2025 [1], even with unresolved challenges for lithium-ion lifetime limitation [2, 3] and end-of-life liability for disposal/recycling.An early-stage …

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A review on thermal management of lithium-ion batteries …

A review on thermal management of lithium-ion batteries for electric vehicles Xinghui Zhang, Zhao Li, Lingai Luo, Yilin Fan, Zhengyu Du ... increases, the charging speed increases, and the more heat a battery generates . Based on the literature survey, the recommended operating temperature ranges of the battery pack ar e closely overlapping.

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Surface Reconditioning of Lithium Metal Electrodes by Laser …

The contamination layer removal translated into interfacial resistance reductions of 35% and 44% when testing laser-cleaned lithium metal anodes in …

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A Perspective on Innovative Drying Methods for Energy‐Efficient …

1 Introduction. The process step of drying represents one of the most energy-intensive steps in the production of lithium-ion batteries (LIBs). [1, 2] According to Liu et al., the energy consumption from coating and drying, including solvent recovery, amounts to 46.84% of the total lithium-ion battery production. []The starting point for …

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Laser induction of hierarchically micro/nanostructured CoNi …

Fig. 2 a shows the polyhedral structure of the ZIF-67 particles. In Fig. 2 b, the laser-induced ZIF-67/C composite retains its polyhedral structure, except for surface collapse, which can be attributed to the formation of amorphous carbon. [51] The CoNi-LDH sheets are distributed on the surface of porous carbon in CoNi-LDH/C (Fig. 2 c-d). …

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Laser Pointer Battery Guide: Size Matters!

Both battery types employ the same lithium element, but lithium batteries use pure lithium in the metallic form, whereas lithium-ion batteries use much more stable lithium compounds. Besides the …

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Laser-based drying of lithium-ion battery electrodes

Laser-based roll-to-roll process Fraunhofer ILT is developing a laser-based drying process for water-based battery electrode layers. In a roll-to-roll system, copper foils are coated …

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E-Mobility Manufacturing Solutions

Manufacturers of electric vehicles and the battery sources that enable them come to IPG for laser-based manufacturing solutions. Covering the range of battery production steps from processing of electrode films through welding the structural components of the battery trays, IPG''s technical leadership in the area of laser-material interactions allows us to provide …

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Diode laser heat treatment of lithium manganese oxide films

DOI: 10.1016/J.APSUSC.2012.01.156 Corpus ID: 96781206; Diode laser heat treatment of lithium manganese oxide films @article{Prll2012DiodeLH, title={Diode laser heat treatment of lithium manganese oxide films}, author={Johannes Pr{"o}ll and Robert R. Kohler and A. Mangang and Sven Ulrich and Michael Bruns and Hans Juergen Seifert and Wilhelm …

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Laser ablation on lithium-ion battery electrode solid electrolyte ...

Laser ablation on lithium-ion battery electrode solid electrolyte interface removal Yang Zhang; Yang Zhang a) School of Engineering and Technology, Western Carolina University ... The state of understanding of the lithium-ion-battery graphite solid electrolyte interphase (SEI) and its relationship to formation cycling,"

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Laser Processing of Liquid Feedstock Plasma-Sprayed Lithium …

The astonishing safety and capacity characteristics of solid-state-batteries are encouraging researchers and companies to work on the manufacturing, development, and characterization of battery materials. In the present work, the effects of laser beam interaction with a liquid feedstock plasma-sprayed ceramic solid-state-battery (SSB) …

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Enhancing thermal runaway characterization in NMC811 lithium …

Additionally, Liu et al. [28] presented a study of the thermal runaway dynamics in NCA cylindrical lithium-ion batteries, in the research the authors applied a continuous laser of maximum 20W to irradiate the cells and induce thermal runaway, the authors studied the impact of the state of charge while the batteries were heated with …

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Surface Reconditioning of Lithium Metal Electrodes by Laser …

Symmetric all-solid-state lithium metal batteries and liquid electrolyte lithium metal batteries were manufactured to test the electrochemical performance of laser-cleaned lithium metal electrodes. The 2032-type coin cells were manually assembled in a glovebox (GS MEGA E-LINE, GS Glovebox, Germany) under an argon atmosphere ( …

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Triggering Li-ion Battery Cells with Laser Radiation

This technology is based upon a 120-watt IR laser is coupled to a fiber optic cable that is routed from the output of the laser into a series of focusing optics which directs energy onto a battery cell mounted to a test stand. …

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Lithium-ion battery thermal management for electric vehicles …

The PTC self-heating technology would add weight and complexity to the battery''s construction. As a result, more work needs to be done. Employing a three-dimensional finite element model of a self-heating lithium-ion battery, investigated the temperature gradient of the self-heating LIB (SHLB). Intermittent SHLB heating has …

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A new method to recycle Li-ion batteries with laser materials ...

Efficient and cost-effective recycling of spent lithium-ion batteries is essential for the sustainable growth of the clean energy sector, conserves critical mineral resources, and contribute to environmental sustainability. ... It is known that the laser can heat the materials to a significantly high temperature quickly. Lasers have been widely ...

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Laser-based drying process: climate-friendly and economical production ...

The IDEEL research project, supported by the German Federal Ministry of Education and Research (BMBF) as part of the Battery 2020 funding program, aims to launch a laser drying process for a more climate-friendly and economical series production of lithium-ion batteries.

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Integration of laser structuring into the electrode manufacturing ...

1. Introduction1.1. Motivation. Lithium-ion batteries (LIBs) are currently the prevalent technical solution for electrochemical energy storage. Especially due to the rising number of electric vehicles, a significant increase in production capabilities for LIBs is expected in the next years [1], [2].A major drawback of current LIB technology is the …

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Fast charging of energy-dense lithium-ion batteries

Chen, K. et al. Efficient fast-charging of lithium-ion batteries enabled by laser-patterned three-dimensional graphite anode architectures. J. Power Sources 471, 228475 (2020).

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Milwaukee M12 Lithium-Ion Laser Temperature Gun Infrared …

M12 Lithium-Ion Laser Temperature Gun Infrared 12:1 Thermometer (NIST) (Tool-Only) (294) ... Does this tool display heat and cold signatures on screen. Like detecting the heat of a human and the cold of everything else on screen ... Got a bunch of M12 batteries laying around and need a laser temp gun? This is the one on the cheap end of the scale.

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Laser-based three-dimensional manufacturing …

Laser three-dimensional (3D) manufacturing technologies have gained substantial attention to fabricate 3D structured electrochemical rechargeable batteries. Laser 3D manufacturing techniques offer …

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Lithium-Ion Battery Manufacturing: Industrial View on Processing …

Developments in different battery chemistries and cell formats play a vital role in the final performance of the batteries found in the market. However, battery manufacturing process steps and their product quality are also important parameters affecting the final products'' operational lifetime and durability. In this review paper, we …

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Optimized LiFePO4-Based Cathode Production for …

The drying of electrodes for lithium-ion batteries is one of the most energy- and cost-intensive process steps in battery production. Laser-based drying processes have emerged as promising candidates …

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Thermal runaway characteristics of a LiFePO4-based lithium …

The establishment of a test method is a prerequisite to ensure the safety of lithium-ion secondary batteries. In context, laser irradiation is a heating technique that causes explosion of the ...

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Thermal runaway characteristics of a LiFePO4-based lithium-ion ...

In this study, we elucidate the characteristics of laser irradiation heating by subjecting a 18650-type battery with LiFePO 4 as the cathode material to laser …

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Enhancing thermal runaway characterization in NMC811 lithium …

This novel method proposes heating the battery locally by the impact of a laser source until a punctual induction of thermal runaway that can progress in the cell is …

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Laser ablation for structuring Li-ion electrodes for fast charging …

Enhanced performance and lifetime of lithium-ion batteries by laser structuring of graphite anodes. Appl. Energy, 303 (2021), Article 117693. ... Graphite melting under laser pulse heating. Int. J. Thermophys., 13 (1992), pp. 107-129. View in Scopus Google Scholar [39]

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Optimized LiFePO4-Based Cathode Production for Lithium-Ion Batteries …

The drying of electrodes for lithium-ion batteries is one of the most energy- and cost-intensive process steps in battery production. Laser-based drying processes have emerged as promising candidates for electrode manufacturing due to their direct energy input, spatial homogeneity within the laser spot, and rapid controllability. …

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